Influence of oil-atomized air on flow and combustion characteristics in a 300 MWe down-fired boiler

A method of admitting oil-atomized air into a furnace to adjust coal combustion in a down-fired boiler is described. Experiments with a small-scale furnace simulating a down-fired, pulverized-coal, 300-MWe utility boiler were carried out at a single-phase test facility to investigate the influence of oil-atomized air on the aerodynamic field in the furnace. With the acceleration of oil by secondary air, the primary air/fuel can reach a more distant position with respect to the burner nozzle and the volume of the recirculation zone shrinks. Industrial experiments were also performed in a 300-MW, full-scale boiler. The gas temperature distribution along the primary air/fuel flow in the furnace and the gas components in the near-wall region were measured with the dampers of the oil-atomized air box open and closed. When open, the oil-atomized air does not impede the ignition of the primary air/fuel and can carry the primary air/fuel to a position much deeper in the furnace, resulting in a lowered carbon content in the fly ash. (c) 2009 Curtin University of Technology and John Wiley & Sons, Ltd.