Improved solar milk chilling system using variable refrigerant flow technology (VRF)

The improper post milking handling and storage results in a complete wastage due to the microorganisms and bacterial multiplication present in raw milk. The torque load minimalizing in the chilling unit using a solar photovoltaic (PV) is indeed a challenging task for the smooth functioning of the milk chilling system especially for the conventional (reciprocating) type of compressors. The variable refrigerant flow (VRF) technology not only solves the toque load problem but also reduces the size of peak power requirement of PV array. The present study enables the design of an improved solar chilling system consists of a chilling tank (200 L capacity) coupled with one tonne of refrigeration unit powered by PV panels (2 kWp) and employing VRF technology to make system more energy efficient by reducing the torque load. Experiments were conducted using different batch sizes (50, 100, 150 and 200 L) to decrease the raw milk temperature from 30 degrees C to 4 degrees C. During optimization phase the comparative power required to run various types of compressors (reciprocating, rotary with capacitor and rotary with VRF) were found to be 1.8 kW, 1.2 kW and 0.8 kW, respectively whereas the torque loads were noted to be 3.3 kW, 1.6 kW and zero kW for respective compressor type. The experimental and modeled predicted power consumption and chilling time under different batch sizes revealed excellent correlation coefficient (R-2 = 0.99, P < 0.0001). Around one tonne of refrigeration unit is sufficient to chill 200 L of milk up to 4 degrees C within less than two hours.