High resolution thermoplastic rapid manufacturing using injection moulding with SU-8 based silicon tools

被引:5
|
作者
Malek, C. Khan [1 ]
Robert, L. [1 ]
Michel, G. [1 ]
Singh, A. [1 ]
Sahli, M. [1 ]
Manuel, B. Gauthier [1 ]
机构
[1] Inst FEMTOST, CNRS, UMR 6174, F-25044 Besancon, France
关键词
Injection moulding; Polymer; Fast tooling; Photolithography; Electron beam lithography; Epoxy; SU-8;
D O I
10.1016/j.cirpj.2011.04.001
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
The present work focuses on developing cost-efficient, fast and precise tooling for prototyping and smallseries manufacture of polymer chips using injection moulding. Exchangeable mould inserts were manufactured on thick silicon wafers patterned using SU-8 negative epoxy-based resist. First masters with feature size from a few tens to hundreds of micrometers were produced in SU-8 photoresist by contact photolithography. Polypropylene (PP), cyclo-olefin-co-polymer (COC) and polymethylmethacrylate (PMMA) were used as the injection moulding materials. A study of the PP parts was carried out using scanning mechanical microscopy (SMM) and scanning electron microscopy (SEM). In addition, submicronic features (500 nm) were replicated in PP from a tool patterned by e-beam lithography. (C) 2011 CIRP.
引用
收藏
页码:382 / 390
页数:9
相关论文
共 50 条
  • [21] Simultaneous neurochemical stimulation and recording using an assembly of biosensor silicon microprobes and SU-8 microinjectors
    Frey, O.
    Holtzman, T.
    McNamara, R. M.
    Theobald, D. E. H.
    van der Wal, P. D.
    de Rooij, N. F.
    Dalley, J. W.
    Koudelka-Hep, M.
    SENSORS AND ACTUATORS B-CHEMICAL, 2011, 154 (02) : 96 - 105
  • [22] Rapid MEMS prototyping using SU-8, wafer bonding and deep reactive ion etching
    Sampath, SK
    St Clair, L
    Wu, XT
    Ivanov, DV
    Wang, Q
    Ghosh, C
    Farmer, KR
    FOURTEENTH BIENNIAL UNIVERSITY/GOVERNMENT/INDUSTRY MICROELECTRONICS SYMPOSIUM, PROCEEDINGS, 2001, : 158 - 161
  • [23] A rapid technique to integrate micro-components on released MEMS dies using SU-8
    Gour, Amit
    Nabki, Frederic
    Menard, Michael
    JOURNAL OF MICROMECHANICS AND MICROENGINEERING, 2020, 30 (11)
  • [24] Sensing of Aerosol Particles Using SU-8 Polymer Based Microring Resonators
    Battula, Sandeep
    Aleti, Krishna Chandramouli
    Bonula, Rama Rao
    Jaka, Suresh
    2018 IEEE SENSORS, 2018, : 1408 - 1411
  • [25] Development of a microfabricated scanning endoscope using SU-8 based optical waveguide
    Wang, WC
    Panergo, R
    Reinhall, P
    SMART NONDESTRUCTIVE EVALUATION AND HEALTH MONITORING OF STRUCTURAL AND BIOLOGICAL SYSTEMS II, 2003, 5047 : 305 - 313
  • [26] Rapid fabrication process for high aspect-ratio embedded microchannels with orifices using a single SU-8 layer on a mask
    Suzuki, T
    Tokuda, T
    Yamamoto, H
    Ohoka, M
    Kanno, I
    Washizu, M
    Kotera, A
    MEMS 2006: 19TH IEEE INTERNATIONAL CONFERENCE ON MICRO ELECTRO MECHANICAL SYSTEMS, TECHNICAL DIGEST, 2006, : 346 - 349
  • [27] Design and Simulation of a High Tuning Range MEMS Digital Varactor using SU-8
    Ramli, Noor Amalina
    Arslan, Tughrul
    Haridas, Nakul
    Zhou, Wei
    2016 SYMPOSIUM ON DESIGN, TEST, INTEGRATION AND PACKAGING OF MEMS/MOEMS (DTIP), 2016,
  • [28] Rapid manufacturing of Y-TZP ceramic punch using powder injection moulding technology
    Chen, ZD
    Myo, MH
    Choy, CM
    ADVANCED MATERIALS PROCESSING II, 2003, 437-4 : 415 - 418
  • [29] Proton-Radiation Tolerance of Silicon and SU-8 as Structural Materials for High-Reliability MEMS
    Bandi, Tobias
    Polido-Gomes, Joao
    Neels, Antonia
    Dommann, Alex
    Marchand, Laurent
    Shea, Herbert R.
    JOURNAL OF MICROELECTROMECHANICAL SYSTEMS, 2013, 22 (06) : 1395 - 1402
  • [30] Development of an SU-8 MEMS process with two metal electrodes using amorphous silicon as a sacrificial material
    Ramadan, Khaled S.
    Nasr, Tarek
    Foulds, Ian G.
    JOURNAL OF MICROMECHANICS AND MICROENGINEERING, 2013, 23 (03)