Modeling and simulation of structural components in recursive closed-loop multibody systems

Passenger cars, transit buses, railroad vehicles, off-highway trucks, earth moving equipment and construction machinery contain structural and light-fabrications (SALF) components that are prone to excessive vibration due to rough terrains and work-cycle loads’ excitations. SALF components are typically modeled as flexible components in the multibody system allowing the analysts to predict elastic deformation and hence the stress levels under different loading conditions. Including SALF component in the multibody system typically generates closed-kinematic loops. This paper presents an approach for integrating SALF modeling capabilities as a flexible body in a general-purpose multibody dynamics solver that is based on joint-coordinates formulation with the ability to handle closed-kinematic loops. The spatial algebra notation is employed in deriving the spatial multibody dynamics equations of motion. The system kinematic topology matrix is used to project the Cartesian quantities into the joint subspace, leading to a condensed set of nonlinear equations with minimum number of generalized coordinates. The proposed flexible body formulation utilizes the component mode synthesis approach to reduce the large number of finite element degrees of freedom to a small set of generalized modal coordinates. The resulting reduced flexible body model has two main characteristics: the stiffness matrix is constant while the mass matrix depends on the elastic modal coordinates. A consistent set of pre-computed inertia shape integrals are identified and used to update the modal mass matrix at each time step. The implementation of the component mode synthesis approach in a closed-loop recursive multibody formulation is presented. The kinematic equations are modified to include the effect of the flexible body modal elastic coordinates. Also, modified constraint equations that include the effect of flexibility at the joint connections and the necessary details of the Jacobian matrix are presented. Baumgarte stabilization approach is used to stabilize the constraint equations without using iterative schemes. A sample results for flexible body impeded in a closed system will be presented to demonstrate the above mentioned approach.