Side Milling Machining Simulation Using Finite Element Analysis: Prediction of Cutting Forces

被引：18
|
作者：
Mebrahitom, A. [1 ]
Choon, Wong [1 ]
Azhari, A. [1 ]
机构：
[1] Univ Malaysia Pahang, Fac Mfg Engn, Pekan, Pahang, Malaysia
来源：
MATERIALS TODAY-PROCEEDINGS | 2017年 / 4卷 / 04期
关键词：
Abacus; FEA; Milling; Dynamometer; Force; Simulation; ALUMINUM PLATES;
D O I：
10.1016/j.matpr.2017.05.029
中图分类号：
T [工业技术];
学科分类号：
08 ;
摘要：
In this study, a side End milling operation of Aluminum 6010 was investigated. A two flute HSS flat end mill was used to predict the cutting forces using Finite Element Analysis. The finite element analysis was conducted based on the interaction between Aluminum work piece and high speed steel tool cutter. The cutting forces were measured by using dynamometer during the side milling process to validate the simulated forces. The results between simulation and experiment indicated that the predicted and the measured cutting force of milling process are in a good agreement. In this study, a side End milling operation of Aluminum 6010 was investigated. A two flute HSS flat end mill was used to predict the cutting forces using Finite Element Analysis. The finite element analysis was conducted based on the interaction between Aluminum work piece and high speed steel tool cutter. The cutting forces were measured by using dynamometer during the side milling process to validate the simulated forces. The results between simulation and experiment indicated that the predicted and the measured cutting force of milling process are in a good agreement. (C) 2017 Elsevier Ltd. All rights reserved.
引用
收藏
页码：5215 / 5221
页数：7
相关论文
共 50 条
  • [1] Prediction of Cutting Forces in Milling Using Machine Learning Algorithms and Finite Element Analysis
    Charalampous, Paschalis
    [J]. JOURNAL OF MATERIALS ENGINEERING AND PERFORMANCE, 2021, 30 (03) : 2002 - 2013
  • [2] Prediction of Cutting Forces in Milling Using Machine Learning Algorithms and Finite Element Analysis
    Paschalis Charalampous
    [J]. Journal of Materials Engineering and Performance, 2021, 30 : 2002 - 2013
  • [3] An Investigation into the Experimental and Finite Element Analysis of Cutting Forces in Milling: A Study on Machining of Pure Molybdenum
    Gokce, Huseyin
    Ciftci, Ibrahim
    Gokce, Harun
    [J]. JOURNAL OF POLYTECHNIC-POLITEKNIK DERGISI, 2019, 22 (04): : 947 - 954
  • [4] Finite element analysis of cutting forces in high speed machining
    Zhao, Jun
    Ai, Xing
    Li, Zuoli
    [J]. ADVANCES IN MATERIALS MANUFACTURING SCIENCE AND TECHNOLOGY II, 2006, 532-533 : 753 - +
  • [5] Process simulation using finite element method -: prediction of cutting forces, tool stresses and temperatures in high-speed flat end milling
    Özel, T
    Altan, T
    [J]. INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2000, 40 (05): : 713 - 738
  • [6] Finite element method based modeling for prediction of cutting forces in micro-end milling
    Pratap T.
    Patra K.
    [J]. Journal of The Institution of Engineers (India): Series C, 2017, 98 (1) : 17 - 26
  • [7] Prediction of cutting forces in the micro-machining of silicon using a "hybrid molecular dynamic-finite element analysis" force model
    Aly, M. F.
    Ng, E.
    Veldhuis, S. C.
    Elbestawi, M. A.
    [J]. INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2006, 46 (14): : 1727 - 1739
  • [8] Prediction of drag cutting force using finite element simulation
    Loui, J
    Rao, KUM
    [J]. SITE CHARACTERISATION PRACTICE, 2000, : 389 - 395
  • [9] PREDICTION OF CUTTING FORCE IN BONE CUTTING USING FINITE ELEMENT ANALYSIS
    Prasannavenkadesan, Varatharajan
    Pandithevan, Ponnusamy
    [J]. PROCEEDINGS OF THE ASME 2021 16TH INTERNATIONAL MANUFACTURING SCIENCE AND ENGINEERING CONFERENCE (MSEC2021), VOL 1, 2021,
  • [10] Numerical model for cutting process simulation and prediction of cutting forces in peripheral milling
    Mehdi, K
    Rigal, JF
    [J]. 2004 IEEE International Conference on Industrial Technology (ICIT), Vols. 1- 3, 2004, : 734 - 740
12345