Side Milling Machining Simulation Using Finite Element Analysis: Prediction of Cutting Forces

被引：18

作者：

Mebrahitom, A. ^{[1
]}

Choon, Wong ^{[1
]}

Azhari, A. ^{[1
]}

机构：

[1] Univ Malaysia Pahang, Fac Mfg Engn, Pekan, Pahang, Malaysia

来源：

MATERIALS TODAY-PROCEEDINGS | 2017年 / 4卷 / 04期

关键词：

Abacus; FEA; Milling; Dynamometer; Force; Simulation; ALUMINUM PLATES;

D O I：

10.1016/j.matpr.2017.05.029

中图分类号：

T [工业技术];

学科分类号：

08 ;

摘要：

In this study, a side End milling operation of Aluminum 6010 was investigated. A two flute HSS flat end mill was used to predict the cutting forces using Finite Element Analysis. The finite element analysis was conducted based on the interaction between Aluminum work piece and high speed steel tool cutter. The cutting forces were measured by using dynamometer during the side milling process to validate the simulated forces. The results between simulation and experiment indicated that the predicted and the measured cutting force of milling process are in a good agreement. In this study, a side End milling operation of Aluminum 6010 was investigated. A two flute HSS flat end mill was used to predict the cutting forces using Finite Element Analysis. The finite element analysis was conducted based on the interaction between Aluminum work piece and high speed steel tool cutter. The cutting forces were measured by using dynamometer during the side milling process to validate the simulated forces. The results between simulation and experiment indicated that the predicted and the measured cutting force of milling process are in a good agreement. (C) 2017 Elsevier Ltd. All rights reserved.

引用

页码：5215 / 5221

页数：7

共 50 条

[11] Numerical model for cutting process simulation and prediction of cutting forces in peripheral milling
Mehdi, K
Rigal, JF
[J]. 2004 IEEE International Conference on Industrial Technology (ICIT), Vols. 1- 3, 2004, : 734 - 740
[12] Validation of Finite Element Cutting Force Prediction for End Milling
Man, Xialin
Ren, Deyao
Usui, Shuji
Johnson, Cody
Marusich, Troy D.
[J]. FIFTH CIRP CONFERENCE ON HIGH PERFORMANCE CUTTING 2012, 2012, 1 : 663 - 668
[13] Prediction of micro-milling forces with finite element method
Jin, Xiaoliang
Altintas, Yusuf
[J]. JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2012, 212 (03) : 542 - 552
[14] Cutting forces analysis of micro-milling process on Inconel 718 - a finite element approach
Tripathy, Padmaja
Maity, Kalipada
[J]. INTERNATIONAL JOURNAL OF MODELING SIMULATION AND SCIENTIFIC COMPUTING, 2020, 11 (02)
[15] 3D finite element analysis of cutting forces in the process of machining rectangular microchannels
[J]. He, Zhanshu (hezhanshu@qq.com), 1600, Bentham Science Publishers B.V., P.O. Box 294, Bussum, 1400 AG, Netherlands (08):
[16] Prediction of cutting forces and machining error in ball end milling of curved surfaces -I theoretical analysis
Ikua, BW
Tanaka, H
Obata, F
Sakamoto, S
[J]. PRECISION ENGINEERING-JOURNAL OF THE INTERNATIONAL SOCIETIES FOR PRECISION ENGINEERING AND NANOTECHNOLOGY, 2001, 25 (04): : 266 - 273
[17] Prediction of Cutting Forces Experimentally in End Milling Process Using Inverse Analysis
Patil, Ratan A.
Gombi, S. L.
[J]. INTERNATIONAL CONFERENCE ON ADVANCES IN MATERIALS AND MANUFACTURING APPLICATIONS (ICONAMMA-2018), 2019, 577
[18] Analysis of cutting forces in peripheral milling under varying machining conditions
Perez Garcia, Hilde
Diez Cifuentes, Eduardo
Perez Garcia, Jesus
Vizan Idoipe, Antonio
[J]. ADVANCES IN MATERIALS PROCESSING TECHNOLOGIES-MESIC V, 2014, 797 : 23 - +
[19] End milling finite element method for cutting force prediction and material removal analysis
Suraidah, S.
Ridzuwan, Muhamad
Asmelash, Mebrahitom
Azhar, Azmir
Mulubrhan, Freselam
[J]. 5TH INTERNATIONAL CONFERENCE ON MECHANICAL ENGINEERING RESEARCH 2019 (ICMER 2019), 2020, 788
[20] Prediction of cutting forces during end milling using 3d fem based simulation analysis
Mugilan T.
Alwarsamy T.
[J]. International Journal of Vehicle Structures and Systems, 2020, 12 (01) : 26 - 30

← 1 2 3 4 5 →