Hybrid method based on particle filter and NARX for real-time flow rate estimation in multi-product pipelines

Real-time flow estimation plays a vital role in multi-product pipeline operations, and the accuracy of real-time flow estimation is affected by noise interference and instrument accuracy and cannot be performed by direct observation of flow meter. Pipeline flow models based on the first principle method are established and employed as soft sensors of pipeline real-time flow rate. However, these models are validated by the controlled experimental pipeline, which may be ineffective regarding actual pipelines with uncertain physical parameters. In this paper, a novel approach integrating data-driven and model-driven method is proposed to estimate the flow rate of petroleum products on-line. The difference between the theoretical model and actual state of a pipeline is accounted for by the friction coefficient, and on-line calibration is achieved by solving multi-objective optimisation problems with asynchronous operation data. The flow state of the pipeline is obtained in real time by the particle filter when new pressure observations with noise become available. The estimation performance of local pressure mutation points is improved by adopting the recurrent nonlinear autoregressive neural network modelling blue of the data-driven method. The effectiveness of the proposed method is evaluated blue by examining actual data of the pipeline over a period of time. The prediction results of some other model-driven and data-driven methods are also compared to blue that of the proposed method. The results blue indicate that the proposed method improves the accuracy and reliability of the product flow rate estimations even under unforeseen operation conditions. (C) 2020 Elsevier Ltd. All rights reserved.