Mechanistic Understanding of Cu-CHA Catalyst as Sensor for Direct NH3-SCR Monitoring: The Role of Cu Mobility

The concept to utilize a catalyst directly as a sensor is fundamentally and technically attractive for a number of catalytic applications, in particular, for the catalytic abatement of automotive emission. Here, we explore the potential of microporous copper-exchanged chabazite (Cu-CHA, including Cu-SSZ-13 and Cu-SAPO-34) zeolite catalysts, which are used commercially in the selective catalytic reduction of automotive nitrogen oxide emission by NH3 (NH3-SCR), as impedance sensor elements to monitor directly the NH3-SCR process. The NH3-SCR sensing behavior of commercial Cu-SSZ-13 and Cu-SAPO-34 catalysts at typical reaction temperatures (i.e., 200 and 350 degrees C) was evaluated according to the change of ionic conductivity and was mechanistically investigated by complex impedance-based in situ modulus spectroscopy. Short-range (local) movement of Cu ions within the zeolite structure was found to determine largely the NH3-SCR sensing behavior of both catalysts. Formation of NH3-solvated, highly mobile Cu-I species showed a predominant influence on the ionic conductivity of both catalysts and, consequently, hindered NH3-SCR sensing at 200 degrees C. Density functional theory calculations over a model Cu-SAPO-34 system revealed that Cu-II reduction to Cu-I by coadsorbed NH3 and NO weakened significantly the coordination of the Cu site to the CHA framework, enabling high mobility of Cu-I species that influences substantially the NH3-SCR sensing. The in situ spectroscopic and theoretical investigations not only unveil the mechanisms of Cu-CHA catalyst as sensor elements for direct NH3-SCR monitoring but also allow us to get insights into the speciation of active Cu sites in NH3-SCR under different reaction conditions with varied temperatures and gas compositions.