On 3D printed polyvinylidene fluoride-based smart energy storage devices

Polyvinylidene fluoride (PVDF) is one of the established thermoplastics with inherent piezoelectric characteristics. In the past two decades, a lot of work has been reported on the use of virgin Polyvinylidene fluoride thermoplastics for sensing applications. But hitherto little has been reported on 3D printing of secondary (2 degrees) recycled Polyvinylidene fluoride as a smart energy storage device (ESD). This work is focused on exploring the possibilities for 3D printing of smart energy storage device comprising of Polyvinylidene fluoride having (melt flow index (MFI) 30 g/(10 min) as per ASTM D 1238) reinforced with MnO2 , graphite, ZnCl2, and N H-4 Cl in different weight proportions to form a feedstock filament for fused deposition modeling (FDM) in the first stage. The MFI of Polyvinylidene fluoride composites reinforced with MnO2 , graphite, ZnCl2, and N H-4 Cl (34.095, 8.480, 42.982, 11.807 g/(10 min) respectively) was ascertained for possible 3D printing on FDM. The results suggest that even with an acceptable MFI of prepared 2 degrees recycled Polyvinylidene fluoride, the same was not printable. Further for possible 3D printing on FDM, low-density polyethylene (LDPE) was blended in a Polyvinylidene fluoride matrix, and successful 3D printing-based energy storage device was prepared in the second stage. The study also highlights the mechanical, and morphological properties of Polyvinylidene fluoride composites have been improved after processing with a twin-screw extruder (TSE) by using different input parameters (screw temperature (T), screw speed (S), and load (L)). Overall, the study suggests that the proportion of LDPE, MnO2 , graphite, ZnCl2, and N H-4 Cl has a significant effect on the rheological, mechanical, and morphological properties. The results have been supported with scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and Fourier-transformed infrared spectroscopy (FTIR) analysis.