Data-driven machinery fault diagnosis: A comprehensive review

In this era of advanced manufacturing, it is now more crucial than ever to diagnose machine faults as early as possible to guarantee their safe and efficient operation. With the increasing complexity of modern industrial processes, traditional machine health monitoring approaches cannot provide efficient performance. With the massive surge in industrial big data and the advancement in sensing and computational technologies, data-driven machinery fault diagnosis solutions based on machine/deep learning approaches have been used ubiquitously in manufacturing applications. Timely and accurately identifying faulty machine signals is vital in industrial applications for which many relevant solutions have been proposed and are reviewed in many earlier articles. Despite the availability of numerous solutions and reviews on machinery fault diagnosis, existing works often lack several aspects. Most of the available literature has limited applicability in a wide range of manufacturing settings due to their concentration on a particular type of equipment or method of analysis. Additionally, discussions regarding the challenges associated with implementing data-driven approaches, such as dealing with noisy data, selecting appropriate features, and adapting models to accommodate new or unforeseen faults, are often superficial or completely overlooked. Thus, this survey provides a comprehensive review of the articles using different types of machine learning approaches for the detection and diagnosis of various types of machinery faults, highlights their strengths and limitations, provides a review of the methods used for predictive analyses, comprehensively discusses the available machinery fault datasets, introduces future researchers to the possible challenges they have to encounter while using these approaches for fault diagnosis and recommends the probable solutions to mitigate those problems. The future research prospects are also pointed out for a better understanding of the field. We believe that this article will help researchers and contribute to the further development of the field.