On-line reaction calorimetry optimization of safety parameters

When chemical reactions are performed in semi-batch mode and the reaction rate is relatively low, the reactant added may be accumulated. The resulting thermal accumulation is of major concern regarding process safety, as a fault in the cooling system may lead to a run-away reaction. The feed rate in semi-batch processes is usually constant, but this paper discusses methods of optimizing the feed rate interactively, based on the measured heat flow and the calculated amount of compound that has actually reacted. The prerequisite of such procedures is to run the experiments in a reaction calorimeter in which the heat flows can be measured accurately and continuously. For this purpose a ChemiSens reaction calorimeter CPA202, which is calibration free and gives stable, flat ‘zero-line-type’ baselines, was employed.