Surface segregation of phosphorus, carbon, and sulfur in commercial low-carbon grades of steel

Surface segregation behavior of solute atoms has been studied on low-carbon steels used in producing galvannealed sheet steels for automotive body panel applications. Samples of cold-rolled low-carbon steels with different amounts of carbon and phosphorus in solution were heated in a vacuum chamber and their surface chemistries analyzed by Auger electron spectroscopy. For the steels studied here, one or more of the elements carbon, phosphorus, and sulfur accumulated significantly at the surface within a temperature window of 300 to 973 K. As the temperature was increased, carbon appeared on the surface first, followed by phosphorus, and then sulfur. Each succeeding segregating element displaced the previous one from the surface. The free solute concentration in the bulk and the temperature were critical factors controlling the amount of solute accumulation at the surface. Once segregated, the solute atoms remained on the surface as the samples cooled. Carbon and/or boron in steels retarded the transport of phosphorus to the surface. The implications of these findings in understanding the galvannealing behavior of these steels are discussed.