Effect of SiO2 on the Crystallization Behaviors and In-Mold Performance of CaF2-CaO-Al2O3 Slags for Drawing-Ingot-Type Electroslag Remelting

The crystallization characteristics of CaF2-CaO-Al2O3 slags with varying amounts of SiO2 were experimentally studied. The effects of slag crystallization behaviors on the horizontal heat transfer and lubrication performance in drawing-ingot-type electroslag remelting (ESR) were also evaluated in terms of as-cast ingots surface quality and drawing-ingot operation. The results show that increasing SiO2 addition from 0 to 6.8 mass pct strongly suppresses the crystallization of ESR type CaF2-CaO-Al2O3 slags. The crystallization temperature of the studied slags decreases with the increase in SiO2 addition. The liquidus temperatures of the slags also show a decreasing trend with increasing SiO2 content. In CaF2-CaO-Al2O3-(SiO2) slags, faceted 11CaO·7Al2O3·CaF2 crystals precipitate first during continuous cooling of the slag melts, followed by the formation of CaF2 at lower temperatures. 11CaO·7Al2O3·CaF2 was confirmed to be the dominant crystalline phase in the studied slags. CaF2-CaO-Al2O3 slags with a small amount of SiO2 addition are favorable for providing sound lubrication and horizontal heat transfer in mold for drawing-ingot-type ESR, which consequently bring the improvement in the surface quality of ESR ingot and drawing-ingot operating practice as demonstrated by plant trials.