Impact of alkoxyl tail of fullerene dyad acceptor on crystalline microstructure for efficient external treatment-free polymer solar cells with poly(3-hexylthiophene) as donor

A series of tri(alkoxyl)benzene-fullerene dyads(PCBB-Cn, n=4, 6, 8, 10, 12) with varied tri(alkoxyl) chain lengths was designed, synthesized and used as acceptor materials in polymer solar cells(PSCs). The five fullerene dyads possess similar absorption spectra in dilute solution, decreased glass-transition temperature(Tg) and gradually elevated lowest unoccupied molecular orbital(LUMO) energy levels from–3.87 eV to–3.73 eV with the increase of the alkoxy chain length. In the fabrication of PSCs with poly(3-hexylthiophene)(P3HT) as donor and the fullerene dyads as acceptor, PCBB-Cn with longer tri(alkoxyl) chains and lower Tg can induce crystalline structure of P3HT during spin-coating the photoactive layer at room temperature and form nanoscale phase separated interpenetrating network of P3HT:PCBB-Cn blend films, which results in the improvement of photovoltaic performance of PSCs. A power conversion efficiency of 3.03% for the PSCs based on P3HT:PCBB-C10 was obtained without thermal annealing or solvent annealing. The thermal and solvent annealing-free fabrication using the fullerene dyads as acceptor is very important for the roll to roll production of PSCs with flexible large area.