Investigation of heat exchangers for energy conversion systems of megawatt-class space power plants

The specifics of operation (high temperatures in excess of 1000 K and large pressure drops of several megapascals between “hot” and “cold” coolant paths) of heat exchangers in the closed circuit of a gasturbine power converter operating in accordance with the Brayton cycle with internal heat recovery are analyzed in the context of construction of space propulsion systems. The design of a heat-exchange matrix made from doubly convex stamped plates with a specific surface relief is proposed. This design offers the opportunity to construct heat exchangers with the required parameters (strength, rigidity, weight, and dimensions) for the given operating conditions. The diagram of the working area of a test bench is presented, and the experimental techniques are outlined. The results of experimental studies of heat exchange and flow regimes in the models of heat exchangers with matrices containing 50 and 300 plates for two pairs of coolants (gas–gas and gas–liquid) are detailed. A criterion equation for the Nusselt number in the range of Reynolds numbers from 200 to 20 000 is proposed. The coefficients of hydraulic resistance for each coolant path are determined as functions of the Reynolds number. It is noted that the pressure in the water path in the “gas–liquid” series of experiments remained almost constant. This suggests that no well-developed processes of vaporization occurred within this heat-exchange matrix design even when the temperature drop between gas and water was as large as tens or hundreds of degrees. The obtained results allow one to design flight heat exchangers for various space power plants. © 2016, Pleiades Publishing, Inc.