Design of medium–temperature solid oxide fuel cells on porous supports of deformation strengthened Ni–Al alloy

An approach was developed towards design of medium-temperature solid-oxide fuel cells based on a deformation strengthened Ni-Al alloy. Methods of sintering were described that allowed obtaining layers of complex oxides with ionic and mixed conductivity and with regulated porosity in the range of 40–1%. Power density of a fuel cell on a metallic support reaches 500 mW/cm2 already at 700°C when humid H2 was used as fuel and air was used as an oxidant. Analysis of fuel cell cross-section after tests showed absence of fractures, flaking, and new phases with low conductivity, which proves good compatibility of all materials used in fuel cell design.