Flexible polymer composite electromagnetic crystals

The dielectric properties of a ceramic powder (BaTiO3) filled thermoplastic elastomer (EPDM TPE) were investigated for use in a flexible electromagnetic crystal. Materials were produced that had a high dielectric constant (approximately 9) and low loss tangent (less than 0.01). Materials were extruded and injection molded so as to provide low-cost processing. Mechanical and electromagnetic test results showed the effect of processing conditions on the final quality of the composite. The shear rate during processing and the number of mixing cycles were found to affect the final material characteristics significantly. An electromagnetic crystal woven from extruded rods showed good reflectivity in the 10-15 GHz region.