Fabrication of Hydrophobic Ni Surface by Chemical Etching

Hydrophobic surfaces were successfully fabricated on pure nickel substrates by a one-step chemical etching process with different acidic solutions. The static water contact angle (SCA) of the etched Ni surfaces reached higher than 125 degrees, showing excellent hydrophobicity. The examination of surface chemical compositions implied that there were almost no polar moieties on the surface after chemical etching, except part of the surface was oxidized. After chemical etching, the nickel surfaces became much rough with packed terrace-/crater-/thorn-like clusters. According to the analysis of surface composition and morphology, the hydrophobicity was evidently attributed to the rough microstructures on the etched Ni surface. The best hydrophobicity on Ni surface was produced with the SCAs as high as 140.0 degrees by optimizing the etching time and etchants. The results demonstrate that it is possible to construct hydrophobic surfaces on hydrophilic substrates by tailoring the surface microstructure using a simple chemical etching process without any further hydrophobic modifications by low surface energy materials.