Effects of the membrane thickness and ionomer volume fraction on the performance of PEMFC with U-shaped serpentine channel

A three-dimensional, multi-component, single-phase model is applied for analyzing the electrochemical performance of the proton exchange membrane fuel cell (PEMFC) with Ushaped channel using COMSOL Multiphysics software. To validate the numerical model, the results are compared with the experimental data available in the literature. This work numerically investigates the effects of convection and diffusion under the rib, membrane thickness, ionomer content, and current density distribution at an interface between the gas diffusion layer and the catalyst layer. These effects were not studied for a U-shaped single serpentine channel despite having several benefits such as uniform reactant distribution through convection and diffusion under the rib and the resulting uniform current generation. A total of three membranes with 2, 3.5, and 5 mil thicknesses are analyzed, and an improvement of 17% in PEMFC performance with 2 mil thickness is observed owing to a decrease in internal resistance compared to 3.5 and 5 mil. Furthermore, an ionomer volume fraction in the catalyst layer is varied from 0.3 to 0.6, and the performance enhancement of 7% is reported at 0.5 volume fraction. (c) 2021 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.