Rolling mill chatter mechanism based on the unsteady lubrication performance

The unsteady lubrication is one of the major causes for self-excited vibration in rolling. But it is difficult to build a rolling chatter model which considers the unsteady lubrication state in roll bite. Using the regression exponential function model of rolling friction coefficient, a dynamic rolling process model was built. Coupling the dynamic rolling process model with a mill stand structure model, a chatter model which considers the unsteady lubrication state at roll bite was established. Based on the proposed chatter model, the friction coefficient, rolling force and critical velocity of a rolling mill stand under different working conditions were calculated. The computed results were compared to the test results. And it proves the validity of the proposed model. With the proposed chatter model, the effects of rolling process parameters and emulsion lubricant characteristic parameters on friction coefficient and critical velocity were both analyzed and discussed. The chatter model successfully introduces the unsteady friction model into the rolling mill chatter model. It better explains the negative damping effect of the rolling chatter and reflects the rolling mill dynamic vibration characteristic.