Polyaniline-decorated carbon fibers for enhanced mechanical and electromagnetic interference shielding performances of epoxy composites

The development of carbon fiber-reinforced polymers (CFRPs) with high electromagnetic interference (EMI) shielding effectiveness is highly desirable for engineering applications. Nevertheless, poor interfacial adhesion between carbon fibers (CFs) and polymer matrix remains a serious issue. Herein, a mechanically enhanced CF/epoxy composite with highly efficient EMI shielding was fabricated through in-situ polymerization of polyaniline (PANI) nanolayer. The PANI nanolayer improved the interfacial adhesion in the composites via the entanglement of molecular chains, pi-pi stacking, and chemical bonding et al. The resulting CF/PANI/epoxy composite exhibited an interlaminar shear strength of 72.8 MPa, which was a 24% improvement over 58.5 MPa for the virgin CF/epoxy composite. Moreover, an excellent EMI shielding effectiveness of 54.8 dB was achieved, which was 58% higher than that of the virgin CF/epoxy composite. This could be attributed to the significant enhancement in conduction loss, interfacial polarization loss, and multiple reflections with the help of PANI nanolayer. This study provides a novel strategy for the development of high-performance CFRPs for efficient EMI shielding. (C) 2022 The Authors. Published by Elsevier Ltd.& nbsp;