Design systems for gear elements made of cotton fiber-reinforced plastics

We look on the cotton fiber reinforced plastics as industrial gear materials, and have been developing design systems for industrial gears made of cotton fiber-reinforced plastics. In this report, we deal with a method estimating for tooth root stresses caused by bending movements under running conditions. The gear material used was cotton fiber plain woven cloth reinforced phenolic resin laminates. Paper- reinforced phenolic resin laminates, a commonly used material, was used as a control for comparison. The main dimensions of the gears were module 3-5 mm and tooth width 25 mm. First, accelerations of gears were measured under running conditions to estimate dynamic performance. Second, fracture tests of gear teeth were carried out under bending loads. Different fracture modes at tooth roots for cotton fiber-reinforced plastics and phenolic resin gears were observed. The fractures occurred at a high position from the tooth root in the case of the cotton fiber-reinforced plastics gear because the cotton fiber-reinforced plastics had excellent cleavage and shear strength. This gear also had higher strength for tooth bending loads. Third, the mechanical properties of the gears were researched by tensile, bending, and shearing tests. It was clear that the cotton fiber-reinforced plastics had excellent properties in cleavage fracture between laminates and shear strength. Finally, we proposed a design method for this gear, which considers the cleavage and shear strength. (C) 2004 Elsevier Ltd. All rights reserved.