Zirconia-toughened alumina coated Ti6Al4V via additive manufacturing

被引:8
|
作者
Avila, Jose D. [1 ]
Bandyopadhyay, Amit [1 ]
机构
[1] Washington State Univ, Sch Mech & Mat Engn, WM Keck Biomed Mat Res Lab, Pullman, WA 99164 USA
基金
美国国家科学基金会; 美国国家卫生研究院;
关键词
Ti6Al4V; Zirconia-toughened alumina; Load-bearing implants; Surface modification; Directed-energy deposition;
D O I
10.1016/j.matlet.2021.129577
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
CoCr alloy-based femoral heads have failed prematurely due to galvanic-induced corrosion when coupled with a titanium hip stem. Coupling a titanium based-femoral head with the titanium hip stem is ideal in addressing this failure mode. Ti6Al4V (Ti64) alloy was reinforced with zirconia-toughened alumina (ZTA) by directed-energy deposition (DED)-based additive manufacturing (AM) to address that concern. Preliminary materials processing work resulted in failed samples due to cracking, porosity, and delamination. After careful parameter optimization, a Ti64 + 5wt.%ZTA (5ZTA) composition produced a metallurgically sound and coherent interface, minimal porosity, and bulk structures. Hardness was observed to increase by 27%, normalized wear rate reduced by 25%, and contact resistance increased during in vitro tribological testing along with faster surface re-passivation. (c) 2021 Elsevier B.V. All rights reserved.
引用
收藏
页数:5
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