Development of Multilayer Composition Thin Film Thermocouple Cutting Temperature Sensor Based on Magnetron Sputtering

被引:5
|
作者
Cui, Y. X. [1 ,2 ]
Sun, B. Y. [1 ]
Ding, W. Y. [2 ]
Sun, F. D. [1 ]
机构
[1] Dalian Univ Technol, Key Lab Precis & Non Tradit Machining Technol, Minist Educ, Dalian, Liaoning, Peoples R China
[2] Dalian Jiaotong Univ, Sch Mech Engn, Dalian, Peoples R China
来源
基金
美国国家科学基金会;
关键词
Magnetron sputtering; Multilayer composite film; Thermocouple; Cutting temperature sensor;
D O I
10.4028/www.scientific.net/AMR.69-70.515
中图分类号
TH [机械、仪表工业];
学科分类号
0802 ;
摘要
In the paper, a new multilayer composition thin film thermocouple was developed, which can accurately measure the temperature nearby cutting edge in convenient and fast ways. By means of advanced Twinned microwave ECR plasma source enhanced Radio Frequency (RF) reaction non-balance magnetron sputtering technique, SiO2 insulating film, NiCr/NiSi sensor film and SiO2 protecting film were deposited on the surface HSS substrate. Both static calibration and dynamic calibration were completed. The results showed that the sensor had good performance, good linearity, quick dynamic response, response time constant was 12.7ms. The temperature near the cutting edge in cutting process of aluminum alloy was measured by the developed sensor. The bonding strength between multiple layer film and substrate of high-speed-steel met the presupposed demands.
引用
收藏
页码:515 / +
页数:2
相关论文
共 50 条
  • [31] Magnetron sputtering as a method of thin-film catalyst development for electrochemical sensors
    Medvedeva, E. A.
    23RD INTERNATIONAL CONFERENCE ON VACUUM TECHNIQUE AND TECHNOLOGY, 2016, 729
  • [32] Development of RF magnetron sputtering method to fabricate PZT thin film actuator
    Tsuchiya, K
    Kitagawa, T
    Nakamachi, E
    PRECISION ENGINEERING-JOURNAL OF THE INTERNATIONAL SOCIETIES FOR PRECISION ENGINEERING AND NANOTECHNOLOGY, 2003, 27 (03): : 258 - 264
  • [33] Thermocouple and Infrared Sensor-Based Measurement of Temperature Distribution in Metal Cutting
    Kus, Abdil
    Isik, Yahya
    Cakir, M. Cemal
    Coskun, Salih
    Ozdemir, Kadir
    SENSORS, 2015, 15 (01): : 1274 - 1291
  • [34] Characterization of a Crystallized ZnO/CuSn/ZnO Multilayer Film Deposited with Low Temperature Magnetron Sputtering
    Kim, Daeil
    TRANSACTIONS ON ELECTRICAL AND ELECTRONIC MATERIALS, 2009, 10 (05) : 169 - 172
  • [35] Preparation and thermal volatility characteristics of In2O3/ITO thin film thermocouple by RF magnetron sputtering
    Liu, Yantao
    Ren, Wei
    Shi, Peng
    Liu, Dan
    Liu, Ming
    Jing, Weixuan
    Tian, Bian
    Ye, Zuoguang
    Jiang, Zhuangde
    AIP ADVANCES, 2017, 7 (11):
  • [36] Evolution of film temperature during magnetron sputtering
    Shaginyan, L. R.
    Han, J. G.
    Shaginyan, V. R.
    Musil, J.
    JOURNAL OF VACUUM SCIENCE & TECHNOLOGY A, 2006, 24 (04): : 1083 - 1090
  • [37] Temperature measurement performance of thin-film thermocouple cutting tool in turning titanium alloy
    Lian, Yunsong
    Chen, Xiande
    Zhang, Tianyuan
    Liu, Chao
    Lin, Liangliang
    Lin, Fengtian
    Li, Yousheng
    Chen, Youliang
    Zhang, Min
    Zhou, Wei
    CERAMICS INTERNATIONAL, 2023, 49 (02) : 2250 - 2261
  • [38] High-Temperature Heat Flux Sensor Based on Tungsten-Rhenium Thin-Film Thermocouple
    Fu, Xiaoli
    Lin, Qiyu
    Peng, Yongqing
    Liu, Jianhua
    Yang, Xiaofei
    Zhu, Benpeng
    Ouyang, Jun
    Zhang, Yue
    Xu, Liangcai
    Chen, Shi
    IEEE SENSORS JOURNAL, 2020, 20 (18) : 10444 - 10452
  • [39] Control of the magnetic film composition and uniformity in magnetron sputtering
    Zhu, Yaomin
    Li, Xiaoyuan
    Song, Xiaoping
    Chen, Qiang
    Xiyou Jinshu Cailiao Yu Gongcheng/Rare Metal Materials and Engineering, 2004, 33 (07): : 775 - 777
  • [40] Control of the magnetic film composition and uniformity in magnetron sputtering
    Zhu, YM
    Li, XY
    Song, XP
    Chen, Q
    RARE METAL MATERIALS AND ENGINEERING, 2004, 33 (07) : 775 - 777