Analytical process model for wire plus arc additive manufacturing

被引:67
|
作者
Rios, Sergio [1 ,2 ,3 ]
Colegrove, Paul A. [1 ]
Martina, Filomeno [1 ]
Williams, Stewart W. [1 ]
机构
[1] Cranfield Univ, Univ Way, Cranfield MK43 0AL, Beds, England
[2] Univ Magallanes, Punta Arenas 01855, Region De Magal, Chile
[3] Univ Magallanes, Punta Arenas 01855, La Antartica Ch, Chile
关键词
Wire plus arc additive manufacture; Welding capillarity; Point source conduction; MELT POOL; FABRICATION; DEPOSITION; EFFICIENCY; GEOMETRY;
D O I
10.1016/j.addma.2018.04.003
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
An analytical process model for predicting the layer height and wall width from the process parameters was developed for wire + arc additive manufacture of Ti-6Al-4V, which includes inter-pass temperature and material properties. Capillarity theory predicted that cylindrical deposits were produced where the wall width was less than 12 mm (radius < 6 mm) due to the large value of the surface tension. Power was predicted with an accuracy of +/- 20% for a wide range of conditions for pulsed TIG and plasma deposition. Interesting differences in the power requirements were observed where a surface depression was produced with the plasma process due to differences in melting efficiency and/or convection effects. Finally, it was estimated the impact of controlling the workpiece temperature on the accuracy of the deposit geometry.
引用
收藏
页码:651 / 657
页数:7
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