CrashTest: A Fast High-Fidelity FPGA-Based Resiliency Analysis Framework

Extreme scaling practices in silicon technology are quickly leading to integrated circuit components with limited reliability, where phenomena such as early-transistor failures, gate-oxide wearout, and transient faults are becoming increasingly common. In order to overcome these issues and develop robust design techniques for large-market silicon ICs, it is necessary to rely on accurate failure analysis frameworks which enable design houses to faithfully evaluate both the impact of a wide range of potential failures and the ability of candidate reliable mechanisms to overcome them. Unfortunately, while failure rates are already growing beyond economically viable limits, no fault analysis framework is yet available that is both accurate and can operate on a complex integrated system. To address this void, we present CrashTest, a fast, high-fidelity and flexible resiliency analysis system. Given a hardware description model of the design under analysis, CrashTest is capable of orchestrating and performing a comprehensive design resiliency analysis by examining how the design reacts to faults while running software applications. Upon completion, CrashTest provides a high-fidelity analysis report obtained by performing a fault injection campaign at the gate-level netlist of the design. The fault injection and analysis process is significantly accelerated by the use of an FPGA hardware emulation platform. We conducted experimental evaluations on a range of systems, including a complex LEON-based system-on-chip, and evaluated the impact of gate-level injected faults at the system level. We found that CrashTest is 16-90x faster than an equivalent software-based framework, when analyzing designs through direct primary I/Os. As shown by our LEON-based SoC experiments, CrashTest exhibits emulation speeds that are six orders of magnitude faster than simulation.