Failure analysis of the water-wall tube in KIVCET waste heat boiler

被引:4
|
作者
Li, Jiadong [1 ]
Zhou, Ping [1 ]
Yu, Gang [2 ]
Yan, Hongjie [1 ]
Chen, Zhuo [1 ]
Song, Guomeng [1 ]
Liao, Zhou [3 ]
机构
[1] Cent South Univ, Sch Energy Sci & Engn, Changsha 410083, Peoples R China
[2] Shenzhen Zhongjin Lingnan Nonferrous Met Co Ltd, Shenzhen 518000, Peoples R China
[3] Zhuzhou Smelter Grp Co Ltd, Zhuzhou 412004, Peoples R China
基金
中国国家自然科学基金;
关键词
KIVCET furnace; Waste heat boiler; Water-wall tube; High temperature corrosion; Caustic corrosion; HIGH-TEMPERATURE CORROSION; STRESS-ASSISTED CORROSION; CAUSTIC CORROSION; ROOT CAUSE; BEHAVIOR; DEFECTS; STEELS;
D O I
10.1016/j.engfailanal.2020.105155
中图分类号
TH [机械、仪表工业];
学科分类号
0802 ;
摘要
The corrosion mechanism of the water-wall tube in KIVCET waste heat boiler was investigated. A short length of water-wall tube with a 'fish-mouth' crevasse was obtained from the boiler, and tested by visual inspection, microstructural examination, and SEM/EDS analysis. The results showed that high temperature sulfide corrosion on the fireside of the tube was attributed to the formation of H2S and free S; while on the waterside, inappropriate caustic treatment led to the caustic corrosion. Hydrogen attack observed on both sides of the failed tube should be responsible for the formation of cracking and decarburization. The root cause of the tube failure was the localized wall thinning on the fireside where high temperature corrosion occurred.
引用
收藏
页数:12
相关论文
共 50 条
  • [1] Failure Investigation of Fire-Side Water-Wall Tube Boiler
    Fatah, M. C.
    Agustiadi, D.
    Pramono, A. W.
    CORROSION SCIENCE AND TECHNOLOGY-KOREA, 2021, 20 (05): : 242 - 248
  • [2] The Temperature of a Water-Wall Tube in a Drum Boiler
    Kholshchev, V.V.
    Thermal Engineering, 1998, 45 (10): : 839 - 841
  • [3] Failure investigation of a water-wall tube of fossil-fuel fired boiler
    Ranjeeth, R.
    Aditya, D.
    Gautam, Anil
    Singh, S. P.
    Bhattacharya, S.
    ENGINEERING FAILURE ANALYSIS, 2024, 155
  • [4] ANALYSIS OF TEMPERATURE DROPS ON THE WALL THICKNESS OF A SUPERCRITICAL BOILER WATER-WALL TUBE
    Zima, Wieslaw
    THERMAL SCIENCE, 2019, 23 : S1091 - S1100
  • [5] ANALYSIS OF THE REASONS FOR THE LEAKAGE OF A BOILER WATER-WALL TUBE IN A POWER PLANT
    Guo, Ruidong
    Xue, Song
    Yang, Tao
    Liu, Xuedong
    MATERIALI IN TEHNOLOGIJE, 2020, 54 (02): : 221 - 226
  • [6] Analysis of spiral water-wall tube in once-through boiler
    Hsi An Chiao Tung Ta Hsueh, 11 (51-54):
  • [7] Failure analysis of the wall tubes of a water-tube boiler
    Duarte, Camilo A.
    Espejo, Edgar
    Carlos Martinez, Juan
    ENGINEERING FAILURE ANALYSIS, 2017, 79 : 704 - 713
  • [8] Circulating Fluidized Bed Boiler Water-Wall Tube Abrasion Integrity Assessment
    Lee, Sang-yeom
    Hyun, Jung-seob
    Myung, Joo-hong
    Son, Jong-duk
    TRANSACTIONS OF THE KOREAN SOCIETY OF MECHANICAL ENGINEERS B, 2023, 47 (02) : 107 - 115
  • [9] Failure analysis of primary waste heat boiler tube in ammonia plant
    Ardy, Husaini
    Putra, Yudhistira Perdana
    Anggoro, Adimas Dwi
    Wibowo, Arie
    HELIYON, 2021, 7 (02)
  • [10] COMPUTATIONAL ANALYSIS OF LOCAL HEAT-RELEASE RATE OF WATER-WALL TUBE IN REACTION TUBE FURNACES
    Kuleshov, O. Yu.
    Sedyolkin, V. M.
    CHEMICAL AND PETROLEUM ENGINEERING, 2012, 48 (5-6) : 285 - 290