Effect of Heat Treatment on Microstructure and Thermal Fatigue Properties of Al-Si-Cu-Mg Alloys

The effect of heat treatment on the microstructure and thermal fatigue properties were studied by means of optical microscope (OM) and scanning electron microscope (SEM). Energy dispersive X-ray detector (EDX) was used to analyze the role of phase composition in fatigue crack propagation. The results show that after heat treatment, the ultimate tensile strength increased from 285 MPa to 368 MPa and the elongation increased from 5.8% to 6.5 %. During the initiation of fatigue crack, the crack was mainly propagated through eutectic Si area. With the long needles of eutectic Si particles spherodized after heat treatment, the split action from brittle Si particles to alpha-Al matrix was reduced and prolonged the fatigue crack initiation period. After aging for 6 h, the dispersed precipitation of secondary phases (Al2Cu, Mg2Si) elevated the driving force of crack propagation, blocked the spread of crack in the grain boundary, decreased the rate of fatigue crack growth and improved the fatigue resistance of alloy at the same time. In the process of crack initiation, the surplus-phase around the grain boundary fell off from alpha-Al matrix under thermal cycling stresses. The combination of interfaces was weaken by cycling stress and the fatigue crack was finally grown up in the weakness area between matrix and secondary phase.