End milling finite element method for cutting force prediction and material removal analysis

被引：2
|
作者：
Suraidah, S. [1 ]
Ridzuwan, Muhamad [1 ]
Asmelash, Mebrahitom [1 ]
Azhar, Azmir [1 ]
Mulubrhan, Freselam [2 ]
机构：
[1] Univ Malaysia Pahang, Fac Mech & Mfg Engn, Pekan, Pahang, Malaysia
[2] Univ Malaysia Pahang, Fac Ind Management, Pekan, Pahang, Malaysia
来源：
5TH INTERNATIONAL CONFERENCE ON MECHANICAL ENGINEERING RESEARCH 2019 (ICMER 2019) | 2020年 / 788卷
关键词：
End milling; orthogonal cutting; finite element analysis; ALUMINUM PLATES; SIMULATION;
D O I：
10.1088/1757-899X/788/1/012020
中图分类号：
TH [机械、仪表工业];
学科分类号：
0802 ;
摘要：
The paper presents an orthogonal cutting finite element model analysis on Aluminum 6061 in order to investigate the effect of different number of cutting tool flutes (two and four) on the von misses stress distribution and analysis of cutting forces in three force direction which are in F-x, F-y, F-z. The machining parameters used in the simulation and experiment was a depth of cut of 3 mm and 6 mm with a recommended machining parameter, a 2-flute and 4- flute end mill cutter used for each case. The results showed that the simulation and experiment indicated that the predicted and the measured cutting force of milling process are in a good agreement and the shape of the chip generated was similar.
引用
收藏
页数：8
相关论文
共 50 条
  • [41] Prediction of chatter considering the effect of axial cutting depth on cutting force coefficients in end milling
    Guang Yu
    Liping Wang
    Jun Wu
    The International Journal of Advanced Manufacturing Technology, 2018, 96 : 3345 - 3354
  • [42] Prediction of chatter considering the effect of axial cutting depth on cutting force coefficients in end milling
    Yu, Guang
    Wang, Liping
    Wu, Jun
    INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2018, 96 (9-12): : 3345 - 3354
  • [43] Prediction of cutting force in five-axis flat-end milling
    Wei, Z. C.
    Guo, M. L.
    Wang, M. J.
    Li, S. Q.
    Liu, S. X.
    INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2018, 96 (1-4): : 137 - 152
  • [44] A Prediction Model of Cutting Force about Ball End Milling for Sculptured Surface
    Mou, Wenping
    Zhu, Shaowei
    Zhu, Menghao
    Han, Lei
    Jiang, Lei
    MATHEMATICAL PROBLEMS IN ENGINEERING, 2020, 2020
  • [45] CWE identification and cutting force prediction in ball-end milling process
    Qin, Shaoqing
    Hao, Yanpeng
    Zhu, Lida
    Wiercigroch, Marian
    Yuan, Zonghui
    Shi, Chuanliang
    Cui, Dayu
    INTERNATIONAL JOURNAL OF MECHANICAL SCIENCES, 2023, 239
  • [46] Prediction of cutting force in five-axis flat-end milling
    Z. C. Wei
    M. L. Guo
    M. J. Wang
    S. Q. Li
    S. X. Liu
    The International Journal of Advanced Manufacturing Technology, 2018, 96 : 137 - 152
  • [47] Process simulation using finite element method -: prediction of cutting forces, tool stresses and temperatures in high-speed flat end milling
    Özel, T
    Altan, T
    INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2000, 40 (05): : 713 - 738
  • [48] Proposal of sensor-less cutting force monitoring method based on equivalent cutting force prediction using real time end milling simulator
    Kaneko, Kazuki
    Nishida, Isamu
    Sato, Ryuta
    Shirase, Keiichi
    Seimitsu Kogaku Kaishi/Journal of the Japan Society for Precision Engineering, 2020, 86 (09): : 708 - 713
  • [49] Improved calculation of the cutting force in end milling
    Evdokimov D.V.
    Skuratov D.L.
    Russian Engineering Research, 2017, 37 (7) : 642 - 646
  • [50] A method for the prediction of cutting force for 5-axis ball-end milling of workpieces with curved surfaces
    Wang, Dazhen
    Ren, Junxue
    Tian, Weijun
    INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2020, 107 (5-6): : 2023 - 2039
12345