Experimental characterisation of the performance of hybrid cryo-lubrication assisted turning of Ti-6Al-4V alloy

被引:120
|
作者
Gupta, Munish Kumar [1 ]
Song, Qinghua [1 ,2 ]
Liu, Zhanqiang [1 ,2 ]
Sarikaya, Murat [3 ]
Jamil, Muhammad [4 ]
Mia, Mozammel [5 ]
Khanna, Navneet [6 ]
Krolczyk, Grzegorz M. [7 ]
机构
[1] Shandong Univ, Key Lab High Efficiency & Clean Mech Manufacture, Minist Educ, Sch Mech Engn, Jinan, Peoples R China
[2] Shandong Univ, Natl Demonstrat Ctr Expt Mech Engn Educ, 17923 Jingshi Rd, Jinan 250061, Peoples R China
[3] Sinop Univ, Dept Mech Engn, Sinop, Turkey
[4] Nanjing Univ Aeronaut & Astronaut, Coll Mech & Elect Engn, Nanjing 210016, Peoples R China
[5] Imperial Coll London, Dept Mech Engn, London SW7 2AZ, England
[6] Inst Infrastruct Technol Res & Management, Adv Mfg Lab, Ahmadabad 380026, Gujarat, India
[7] Opole Univ Technol, Fac Mech Engn, 76 Pruszkow St, PL-45758 Opole, Poland
基金
中国国家自然科学基金;
关键词
Surface integrity; Titanium; Tool wear; Tribological aspects; Turning; IMPROVING TOOL LIFE; BUILT-UP EDGE; CHIP FORMATION; WEAR MECHANISM; CUTTING ENERGY; SURFACE INTEGRITY; TITANIUM; MQL; MACHINABILITY; SEGMENTATION;
D O I
10.1016/j.triboint.2020.106582
中图分类号
TH [机械、仪表工业];
学科分类号
0802 ;
摘要
In this work, sustainable hybrid cryogenic MQL cooling/lubrication techniques viz. Banque- Hilsch Vortex tube plus MQL (RHVT + MQL), liquid nitrogen plus minimum quantity lubrication (N2+MQL), and liquid nitrogen (N2) are presented for turning Ti-6Al-4V utilizing CVD coated carbide insert. The tool wear, surface roughness, micro-hardness, specific cutting energy, and chip morphology are considered under sustainable cooling conditions and compared with the dry condition. The outcome revealed that the N2+MQL reduced the tons of annual coolant consumption attaining smooth surface quality, minimum built-up-edges of chips, and tool wear. Besides, minimum specific cutting energy and surface hardness achieved under N2+MQL among all cooling conditions. This endeavor is peculiar integrating sustainability and machining perspective under advanced cooling techniques for industrial application of Ti-6Al-4V.
引用
收藏
页数:14
相关论文
共 50 条
  • [41] Performance evaluation of spot cooled vibration assisted turning for Ti6Al4V alloy
    Gamidi, Kartheek
    Pasam, Vamsi Krishna
    PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART B-JOURNAL OF ENGINEERING MANUFACTURE, 2024, 238 (1-2) : 235 - 248
  • [42] The Use of Graphite Micropowder in the Finish Turning of the Ti-6Al-4V Titanium Alloy Under Minimum Quantity Lubrication Conditions
    Lisowicz, Joanna
    Habrat, Witold
    Krupa, Krzysztof
    Mrówka-Nowotnik, Grażyna
    Szroeder, Pawel
    Zawada-Michalowska, Magdalena
    Korpysa, Jaroslaw
    Materials, 2024, 17 (24)
  • [43] Multi Objective optimization of Process Parameters in Turning of Ti-6Al-4V alloy
    Ramana, M. Venkata
    Rao, G. Krishna Mohan
    Rao, D. Hanumantha
    MATERIALS TODAY-PROCEEDINGS, 2018, 5 (09) : 18966 - 18974
  • [44] Experimental Study of Material Removal Rate in Electrical Discharge Turning of Titanium Alloy (Ti-6al-4v)
    Puri, Y. M.
    Gohil, Vikas
    2016 SECOND INTERNATIONAL CONFERENCE ON MECHANICAL AND AERONAUTICAL ENGINEERING (ICMAE 2016), 2017, 187
  • [45] Cutting Performance in Threading Turning and Grooving Turning of Ti-6Al-4V Alloy with a High-Pressure Coolant Supply
    Wada, Tadahiro
    2019 IEEE 10TH INTERNATIONAL CONFERENCE ON MECHANICAL AND AEROSPACE ENGINEERING (ICMAE 2019), 2019, : 507 - 512
  • [46] Ultrasonic Assisted Electrical Discharge Machining of Ti-6Al-4V Alloy
    Shabgard, M. R.
    Alenabi, H.
    MATERIALS AND MANUFACTURING PROCESSES, 2015, 30 (08) : 991 - 1000
  • [47] Performance evaluation of novel chamfered inserts in high-feed turning of Ti-6Al-4V alloy
    Sarmad Ali Khan
    Muhammad Zubair Afzal
    Muhammad Qaiser Saleem
    Khalid Hussain Hashmi
    Zakria Ghulam
    The International Journal of Advanced Manufacturing Technology, 2018, 97 : 2319 - 2329
  • [48] Performance evaluation of novel chamfered inserts in high-feed turning of Ti-6Al-4V alloy
    Khan, Sarmad Ali
    Afzal, Muhammad Zubair
    Saleem, Muhammad Qaiser
    Hashmi, Khalid Hussain
    Ghulam, Zakria
    INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2018, 97 (5-8): : 2319 - 2329
  • [49] Experimental investigation to study the performance of solid lubricant during turning EN31 steel and Ti-6Al-4V alloy
    Gunda, Rakesh Kumar
    Narala, Suresh Kumar Reddy
    Kolipakula, Venkata Kasi Viswanadham
    Goda, Sreenivasulu Reddy
    MATERIALS TODAY-PROCEEDINGS, 2020, 28 : 1227 - 1230
  • [50] Characterisation and optimisation of minimum quantity lubrication in milling of Ti-6Al-4V alloy using phase Doppler anemometry (PDA)
    Attia, Helmi (Helmi.Attia@cnrc-nrc.gc.ca), 1600, Inderscience Enterprises Ltd., 29, route de Pre-Bois, Case Postale 856, CH-1215 Geneva 15, CH-1215, Switzerland (07):