Aerodynamic Optimization of Winglet-Cavity Tip in an Axial High Pressure Turbine Stage

A new geometry parametric method of winglet-cavity tip has been introduced in the optimization procedure based on three-dimensional steady CFD numerical calculation and analysis. Firstly, the reliability of numerical method and grid independency are studied. Then an aerodynamic optimization is performed in an unshrouded axial high pressure turbine with winglet-cavity tip. The optimum winglet-cavity tip has higher turbine stage efficiency and smaller tip leakage mass flow rate than the cavity tip and flat tip. Compared with the results of cavity tip, the effects of the optimum winglet-cavity tip indicate that the stage efficiency is improved effectively by 0.41% with less reduction of tip leakage mass flow rate. The variation of turbine stage efficiency with tip gap states that the optimum winglet-cavity tip obtains the smallest efficiency change rate Delta eta/(Delta tau/H). For the optimum winglet-cavity tip, the endwall flow and blade tip leakage flow pattern are used to analysis the physical mechanical of losses. In addition, the effects of pressure-side winglet and suction-side winglet are analyzed respectively by the deformation of the optimum winglet-cavity tip. The numerical results show that the pressure-side winglet reduces the tip leakage flow effectively, and the suction-side winglet shows a great improvement on the turbine stage efficiency.