Numerical simulation and experimental validation of free surface flows during low pressure casting process

被引:23
|
作者
Viswanath, Abhilash [1 ]
Manu, M. V. [2 ]
Savithri, S. [3 ]
Pillai, U. T. S. [1 ]
机构
[1] CSIR, Natl Inst Interdisciplinary Sci & Technol, Div Mat Sci & Technol, Thiruvananthapuram, Kerala, India
[2] Natl Inst Technol, Dept Met & Mat Engn, Surathkal, Karnataka, India
[3] CSIR, Natl Inst Interdisciplinary Sci & Technol, Computat Modeling & Simulat Environm Technol Div, Thiruvananthapuram, Kerala, India
关键词
Water model experiments; Free surface flow; Numerical simulation; Low pressure casting process; FLOW 3D (TM); ALLOY;
D O I
10.1016/j.jmatprotec.2017.02.003
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
The present work analyzes the free surface flow characteristics during mold filling in a low pressure casting process (LPC) through water model experiments and numerical simulations. The flow patterns visualized through the water analog experiments using different input pressure sequences have been verified With numerical simulation results for the entire LPC process. The benchmarked numerical model has been further used to study the impact of different in-gate shapes on fluid free surface behavior inside the mold cavity. The mold filling and solidification simulation is then carried out using magnesium alloy as liquid for the same geometry and the same input pressure profile to highlight the effect of thermo physical properties of actual melts on the free surface flow behavior. (C) 2017 Elsevier B.V. All rights reserved.
引用
收藏
页码:320 / 330
页数:11
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