Mechanical properties and wear behavior of Al5083 matrix composites reinforced with high amounts of SiC particles fabricated by combined stir casting and squeeze casting; A comparative study

Combined stir casting and squeeze casting processes were used to fabricate Al5083 matrix composites reinforced with 20, 25, and 30 wt% SiCp. The microstructure, mechanical properties and wear behavior of the composites fabricated by combined stir casting and squeeze casting were compared with those fabricated by stir casting. The results revealed that the combined casting method improved the distribution of SiC particles through the reduction of the agglomeration of SiC particle and reduced the porosities of the samples from 2.32% to 1.29% in the sample containing 30 wt% SiC. These modifications led to the enhancement of mechanical properties i.e. increased the hardness to 85 BHN and the compressive strength to 350 MPa for the sample containing 30 wt% SiC fabricated by the combined casting method. In addition, the wear resistance of the samples fabricated by the combined casting method improved because of the reduced size of the wear debris as well as the smaller worn region. The dominant wear mechanism of all the composite samples fabricated by both methods was the delamination of the tribological layer while adhesion wear was dominant in the monolithic Al alloy.