Hybrid Composite-Metal Stack Drilling with Different Minimum Quantity Lubrication Levels

被引:26
|
作者
Fernandez-Perez, J. [1 ]
Cantero, J. L. [1 ]
Diaz-Alvarez, J. [1 ]
Miguelez, M. H. [1 ]
机构
[1] Univ Carlos III Madrid, Dept Mech Engn, Avda Univ 30, Madrid 28911, Spain
关键词
hybrid stacks drilling; minimum quantity lubrication; hole quality; tool wear; HOLE QUALITY; TOOL WEAR; LIQUID-NITROGEN; TITANIUM; CARBIDE;
D O I
10.3390/ma12030448
中图分类号
O64 [物理化学(理论化学)、化学物理学];
学科分类号
070304 ; 081704 ;
摘要
Hybrid stack drilling is a very common operation used in the assembly of high-added-value components, which combines the use of composite materials and metallic alloys. This process entails the complexity of machining very dissimilar materials, simultaneously, on account of the interactions that are produced between them, during machining. This study analyzed the influence of Minimum Quantity Lubrication (MQL) on the performance of diamond-coated carbide tools when drilling Ti/carbon fiber reinforced plastics (CFRP)/Ti stacks. The main wear mechanism observed was diamond-coating detachment, followed by fragile breaks in the main cutting-edge. The tests done with the lower lubrication levels have shown an important adhesion of titanium (mainly on the secondary cutting-edge) and a higher friction between the tool and the workpiece, producing higher temperatures on the cutting region and a thermal softening effect on the workpiece. These phenomena affect the evolution of cutting power consumption with tool wear in the titanium layer. Regarding the quality of the test specimen, no significant differences were observed between the lubrication levels tested.
引用
收藏
页数:13
相关论文
共 50 条
  • [21] Measurement of Lubricant Oil Film Thickness upon Minimum Quantity Lubrication Drilling Process
    Jie, Ho Yong
    Sani, Amiril Sahab Abdul
    Ali, Afifah Mohd
    Rosli, Nurrina
    INTELLIGENT MANUFACTURING AND MECHATRONICS, SIMM 2023, 2024, : 411 - 420
  • [22] Dry and minimum quantity lubrication high-throughput drilling of compacted graphite iron
    Wu, Wenwu
    Kuzu, Ali
    Stephenson, David
    Hong, Jun
    Bakkal, Mustafa
    Shih, Albert
    MACHINING SCIENCE AND TECHNOLOGY, 2018, 22 (04) : 652 - 670
  • [23] Performance evaluation of aluminium 6063 drilling under the influence of nanofluid minimum quantity lubrication
    Chatha, Sukhpal Singh
    Pal, Amrit
    Singh, Tarjeet
    JOURNAL OF CLEANER PRODUCTION, 2016, 137 : 537 - 545
  • [24] Performance assessment of vegetable oil-based minimum quantity lubrication (MQL) in drilling
    Khunt, C. P.
    Makhesana, M. A.
    Patel, K. M.
    Mawandiya, B. K.
    MATERIALS TODAY-PROCEEDINGS, 2021, 44 : 341 - 345
  • [25] Dry and minimum quantity lubrication drilling of cast magnesium alloy (AM60)
    Bhowmick, Sukanta
    Lukitsch, Michael J.
    Alpas, Ahmet T.
    INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2010, 50 (05): : 444 - 457
  • [26] Experimental characterization of micro-drilling process using nanofluid minimum quantity lubrication
    Nam, Jung Soo
    Lee, Pil-Ho
    Lee, Sang Won
    INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2011, 51 (7-8): : 649 - 652
  • [27] Combined use of ultrasonic-assisted drilling and minimum quantity lubrication for drilling of NiTi shape memory alloy
    Namlu, Ramazan Hakki
    Lotfi, Bahram
    Kilic, S. Engin
    Yilmaz, Okan Deniz
    Akar, Samet
    MACHINING SCIENCE AND TECHNOLOGY, 2023, 27 (04) : 325 - 349
  • [28] Development of composite-metal hybrid bipolar plates for PEM fuel cells
    Lim, Jun Woo
    Lee, Dai Gil
    INTERNATIONAL JOURNAL OF HYDROGEN ENERGY, 2012, 37 (17) : 12504 - 12512
  • [29] Cutting performance of different coatings during minimum quantity lubrication drilling of aluminum silicon B319 cast alloy
    Fox-Rabinovich, G.
    Dasch, J. M.
    Wagg, T.
    Yamamoto, K.
    Veldhuis, S.
    Dosbaeva, G. K.
    Tauhiduzzaman, M.
    SURFACE & COATINGS TECHNOLOGY, 2011, 205 (16): : 4107 - 4116
  • [30] Experimental analysis in drilling of AA 5052 using copper nanofluids under minimum quantity lubrication
    Babu, M. Naresh
    Muthukrishnan, N.
    AUSTRALIAN JOURNAL OF MECHANICAL ENGINEERING, 2020, 18 (sup1) : 15 - 24