Development, analysis, and application of a glass-alumina-based self-constrained sintering low-temperature cofired ceramic

The effects of an inner constraint layer and alumina particles on the microstructure, strength, and shrinkage of the laminated low-temperature cofired ceramic (LTCC) green sheet were investigated. Alumina particles of several sizes were used in the inner-constraint layer in order to strengthen the LTCC substrate. Smaller alumina particles in the inner-constraint layer produced a substrate with a high bending strength. Sintering shrinkage in the x-y direction of the LTCC is related to the bending strength of the debinded alumina particle layer used for an inner-constraint layer. A larger pore size in the inner-constraint layer was found to increase the distance of the glass penetration from the glass-alumina layer into the inner-constraint layer. The total thickness of the constraint layer changes the shrinkage in the x-y direction and the bending strength.