High speed turning of Inconel 718 using PVD-coated PCBN tools

被引:34
|
作者
Soo, Sein Leung [1 ]
Khan, Sarmad A. [1 ,2 ]
Aspinwall, David K. [1 ]
Harden, Peter [1 ]
Mantle, Andrew L. [3 ]
Kappmeyer, Gregor [4 ]
Pearson, David [5 ]
M'Saoubi, Rachid [6 ]
机构
[1] Univ Birmingham, Sch Mech Engn, Machining Res Croup, Birmingham B15 2TT, W Midlands, England
[2] Univ Engn & Technol, Dept Ind & Mfg Engn, Lahore 54890, Pakistan
[3] Rolls Royce Plc, Mfg Technol, Derby DE24 8ER, England
[4] Rolls Royce Deutschland Ltd & Co KG, Mfg Technol, Hohemarkstr 60-70, D-61440 Oberursel, Germany
[5] Seco Tools UK Ltd, Springfield Business Pk, Alcester B49 6PU, Warwick, England
[6] Seco Tools AB, SE-73782 Fagersta, Sweden
关键词
Coating; Surface integrity; Nickel alloy; WEAR MECHANISMS; BINDERLESS CBN; CUTTING TOOLS; PERFORMANCE;
D O I
10.1016/j.cirp.2016.04.044
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
Five different coatings and two PCBN grades were evaluated when high speed turning Inconel 718. Tool life was 40% higher when employing TiSiN coated over uncoated inserts at 200 m/min. When operating at 300-450 m/min however, coatings provided no appreciable benefit. Workpiece surface roughness varied between similar to 0.25 and 1.05 mu m Ra while cutting forces were <300 N. Increased workpiece microhardness and microstructural deformation were apparent with worn inserts. Medium cBN content (65%) inserts generated near surface compressive residual stresses of approximately -440 MPa as opposed to values of -90 MPa (measured parallel to feed) when using low cBN content (50%) tools. (C) 2016 CIRP.
引用
收藏
页码:89 / 92
页数:4
相关论文
共 50 条
  • [1] Performance of PVD-Coated Carbide Tools When Turning Inconel 718 in Dry Machining
    Ibrahim, Gusri Akhyar
    Haron, Che Hassan Che
    Ghani, Jaharah Abdul
    Said, Ahmad Yasir Moh
    Abu Yazid, Moh Zaid
    [J]. ADVANCES IN MECHANICAL ENGINEERING, 2011,
  • [2] Experimental Investigation of High-Speed Turning of INCONEL 718 Using PVD-Coated Carbide Tool Under Wet Condition
    Chaurasia, Ankur
    Wankhede, Vishal
    Chaudhari, Rakesh
    [J]. INNOVATIONS IN INFRASTRUCTURE, 2019, 757 : 367 - 374
  • [3] High Speed Finish Turning of Inconel 718 Using PCBN Tools under Dry Conditions
    Luis Cantero, Jose
    Diaz-Alvarez, Jose
    Infante-Garcia, Diego
    Rodriguez, Marcos
    Criado, Victor
    [J]. METALS, 2018, 8 (03)
  • [4] Increased performance in high speed turning of Inconel 718 by laser structuring of PcBN tools
    Denkena, Berend
    Grove, Thilo
    Krodel, Alexander
    Ellersiek, Lars
    [J]. 8TH CIRP CONFERENCE ON HIGH PERFORMANCE CUTTING (HPC 2018), 2018, 77 : 602 - 605
  • [5] PCBN Performance in High Speed Finishing Turning of Inconel 718
    Diaz-Alvarez, Jose
    Criado, Victor
    Miguelez, Henar
    Luis Cantero, Jose
    [J]. METALS, 2018, 8 (08):
  • [6] Wear mechanisms of PVD-coated PCBN cutting tools
    M'Saoubi, R.
    Johansson, M. P.
    Andersson, J. M.
    [J]. WEAR, 2013, 302 (1-2) : 1219 - 1229
  • [7] Effect of Cutting Conditions on Machinability of Superalloy Inconel 718 During High Speed Turning with Coated and Uncoated PCBN Tools
    Bushlya, V.
    Zhou, J.
    Stahl, J. E.
    [J]. 45TH CIRP CONFERENCE ON MANUFACTURING SYSTEMS 2012, 2012, 3 : 370 - 375
  • [8] Tool Wear of PVD Coated Carbide Inserts in High Speed Turning Inconel 718
    Song, X. Y.
    Zhao, J.
    [J]. ADVANCED MECHANICAL ENGINEERING, PTS 1 AND 2, 2010, 26-28 : 988 - 992
  • [9] Wear characteristics and wear control method of PVD-coated carbide tool in turning Inconel 718
    Hao, ZhaoPeng
    Fan, YiHang
    Lin, JieQiong
    Yu, ZhiXin
    [J]. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2015, 78 (5-8): : 1329 - 1336
  • [10] Wear characteristics and wear control method of PVD-coated carbide tool in turning Inconel 718
    ZhaoPeng Hao
    YiHang Fan
    JieQiong Lin
    ZhiXin Yu
    [J]. The International Journal of Advanced Manufacturing Technology, 2015, 78 : 1329 - 1336