Monitoring and self-learning fuzzy control for wire rupture prevention in wire electrical discharge machining

被引：21
|
作者：
Yan, MT [1 ]
Liao, YS [1 ]
机构：
[1] NATL TAIWAN UNIV,DEPT MECH ENGN,TAIPEI 10764,TAIWAN
来源：
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE | 1996年 / 36卷 / 03期
关键词：
D O I：
10.1016/0890-6955(95)00050-X
中图分类号：
T [工业技术];
学科分类号：
08 ;
摘要：
Wire breaking is a serious problem in the application of wire electrical discharge machining (WEDM). A WEDM sparking frequency monitoring and control system based on the characteristics of the voltage waveform of WEDM is developed. A new self-learning fuzzy controller is proposed to control the sparking frequency at a safe level by regulating the pulse off-time in real time for avoiding wire rupture and maintaining a state of high metal removal rate. The developed control strategy is tested under the conditions of cutting a workpiece with continuous sharp angles, a change in workpiece height during machining process, and machining with a high feed-rate. Experimental results show that this monitoring and control system can control the sparking frequency at a predetermined level without the risk of wire rupture.
引用
收藏
页码：339 / 353
页数：15
相关论文
共 50 条
  • [31] The latest technology on wire-electrical discharge machining
    Sato, Seiji
    [J]. Yosetsu Gakkai Shi/Journal of the Japan Welding Society, 2010, 79 (02): : 40 - 45
  • [32] SURFACE TEXTURE AFTER WIRE ELECTRICAL DISCHARGE MACHINING
    Oniszczuk-Swiercz, Dorota
    Swiercz, Rafal
    [J]. METAL 2017: 26TH INTERNATIONAL CONFERENCE ON METALLURGY AND MATERIALS, 2017, : 1400 - 1405
  • [33] Empirical modeling and optimization of wire electrical discharge machining
    Prasad, D. V. S. S. S. V.
    Gopala Krishna, A.
    [J]. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2009, 43 (9-10): : 914 - 925
  • [34] PERFORMANCE OF NANOCOMPOSITE CERAMICS BY WIRE ELECTRICAL DISCHARGE MACHINING
    Zhang, Chengmao
    [J]. 2015 2ND INTERNATIONAL CONFERENCE ON MECHATRONICS AND MECHANICAL ENGINEERING (ICMME 2015), 2015, 34
  • [35] Tool Electrode Wear at wire electrical discharge machining
    Dodun, Oana
    Slãtineanu, Laurenţiu
    Coteaţə, Margareta
    Nagîţ, Gheorghe
    [J]. Academic Journal of Manufacturing Engineering, 2015, 13 (02): : 18 - 23
  • [36] Working Principle and Performance of Wire Electrical Discharge Machining
    Xu CunShan
    [J]. SPORTS, ARTS MATERIALS AND MANAGEMENT SCIENCE, 2012, 507 : 180 - 183
  • [37] Kerf analysis and control in dry micro-wire electrical discharge machining
    Hoang, K. T.
    Yang, S. H.
    [J]. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2015, 78 (9-12): : 1803 - 1812
  • [38] Kerf analysis and control in dry micro-wire electrical discharge machining
    K. T. Hoang
    S. H. Yang
    [J]. The International Journal of Advanced Manufacturing Technology, 2015, 78 : 1803 - 1812
  • [39] A study on the machining-parameters optimization of wire electrical discharge machining
    Liao, YS
    Huang, JT
    Su, HC
    [J]. JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 1997, 71 (03) : 487 - 493
  • [40] Experimental investigation on wire vibration during fine wire electrical discharge machining process
    Habib, Sameh
    Okada, Akira
    [J]. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2016, 84 (9-12): : 2265 - 2276
12345