Design and implementation of a laser-based absorption spectroscopy sensor for in situ monitoring of biomass gasification

Research to demonstrate in situ laser-absorption-based sensing of H2O, CH4, CO2, and CO mole fraction is reported for the product gas line of a biomass gasifier. Spectral simulations were used to select candidate sensor wavelengths that optimize sensitive monitoring of the target species while minimizing interference from other species in the gas stream. A prototype sensor was constructed and measurements performed in the laboratory at Stanford to validate performance. Field measurements then were demonstrated in a pilot scale biomass gasifier at West Biofuels in Woodland, CA. The performance of a prototype sensor was compared for two sensor strategies: wavelength-scanned direct absorption (DA) and wavelength- scanned wavelength modulation spectroscopy (WMS). The lasers used had markedly different wavelength tuning response to injection current, and modern distributed feedback lasers (DFB) with nearly linear tuning response to injection current were shown to be superior, leading to guidelines for laser selection for sensor fabrication. Non- absorption loss in the transmitted laser intensity from particulate scattering and window fouling encouraged the use of normalized WMS measurement schemes. The complications of using normalized WMS for relatively large values of absorbance and its mitigation are discussed. A method for reducing adverse sensor performance effects of atime-varying WMS background signal is also presented. The laser absorption sensor provided measurements with the sub-second time resolution needed for gasifier control and more importantly provided precise measurements of H2O in the gasification products, which can be problematic for the typical gas chromatography sensors used by industry.