Influence of template strut morphology on the mechanical performance of SiC reticulated porous ceramics

SiC reticulated porous ceramics (RPCs), as the key functional components, are widely applied in field of molten-metal filtration. However, the hollow struts with triangular tips caused by burnt out of polymer foam reduced the strength of SiC RPCs, which limited their engineering application. Aiming to reveal the effects of template strut morphology on the mechanical performance of SiC RPCs, templates with triangular, square and circular cross sections were designed by additive manufacturing. Subsequently, SiC RPCs with varied strut structures were prepared by slurry immersion, followed by sintering at elevated temperature. The blunt of template strut improved the mechanical property of SiC RPCs, samples with circular hollow struts showed the highest crushing strength and strain than that of triangular and square hollow struts. From the results of simulation calculation, triangular hollow struts led to the significant stress concentration in the connection of struts and their middle parts, while the smaller stress uniformly distributed in the whole SiC skeleton as hollow struts became circle, thereby the improved mechanical properties were obtained in SiC RPCs.