Understanding the densification process of Bi2Sr2CaCu2Ox round wires with overpressure processing and its effect on critical current density

Overpressure (OP) processing increases the critical current density (JC) of Bi2Sr2CaCu2Ox (2212) round wires by shrinking the surrounding Ag matrix around the 2212 filaments, driving them close to full density and greatly increasing the 2212 grain connectivity. Indeed densification is vital for attaining the highest JC. Here, we investigate the time and temperature dependence of the wire densification. We find that the wire diameter decreases by 3.8 +/- 0.3% after full heat treatment at 50 atm and 100 atm OP. At 50 atm OP pressure, the filaments start densifying above 700 degrees C and reach a 3.30 +/- 0.07% smaller diameter after 2 h at 820 degrees C, which is below the melting point of 2212 powder. The densification is homogeneous and does not change the filament shape before melting. The growth of non-superconducting phases is observed at 820 degrees C, suggesting that time should be minimized at high temperature prior to melting the 2212 powder. Study of an open-ended 2.2 m long wire sample shows that full densification and the high OP JC (JC varies by about 3.1 times over the 2.2 m long wire) is reached about 1 m from the open ends, thus showing that coil-length wires can be protected from leaky seals by adding at least 1 m of sacrificial wire at each end.