Optimization of the rapping process of an intermittent electrostatic precipitator

Intermittent operation mode is specific to electrostatic precipitators (ESP) used in workshops where the polluting product is produced in a discontinuous way. The rapping system is necessary in order to ensure a continuous and effective operation of a dry electrostatic precipitator, but causes at the same time, a problem of re-entrainment of dust and thus the degradation of filtration efficiency. The objective of this paper is to propose a procedure based on the methodology of experimental designs (Tagushi's Methodology) aiming at optimizing the rapping process; it consists to determine optimal values of rapping, i.e. the moment, the position and the force of rapping. Several "one-factor-at-a-time" experimental designs followed by a Full Factorial design, made it possible to model the process and to analyze interactions between the factors. The experiments were carried out on a laboratory experimental device which simulates an industrial precipitator with intermittent operation.