Fretting Fatigue Cracking of an Arresting Feature in a Turbine Disk of a Heavy-Duty Gas Turbine Engine

A check for surface cracks under application of the magnetic flux leakage method (MT testing) was performed on the turbine wheel disk of a heavy-duty turbine gas turbine engine for energy generation. It revealed unacceptable findings on the bearing surface of the sealing plate groove. In order to identify the damage-causing mechanism of the material, a metallographic examination was performed. The findings during non-destructive material testing were caused by a gaping material separation which was also easily detectable to the naked eye. The material separation is a high-cycle fatigue crack induced by fretting. Hence, the damage causing mechanism was fretting fatigue cracking.