Conceptual design and techno-economic evaluation of efficient oil shale refinery processes ingratiated with oil and gas products upgradation

Compared with the petrochemical industry, oil shale refinery industry is still relatively backward and has many shortcomings, such as poor quality of shale oil, inefficient utilization of retorting gas, and the unsatisfactory economic performance. In the situation of the low oil price, many oil shale refinery plants are forced to stop or cut production. Thus, oil shale industry is facing a severe problem. How to relieve monetary loss or turn it into profits? This paper proposes three integrated oil shale refinery processes: an integrated with hydrogen production from retorting gas, an integrated with hydrogenation of shale oil, and an integrated with hydrogen production and oil hydrogenation. The techno-economic performance of the three different processes is conducted and compared with that of a conventional oil shale process. Results show the exergy destruction ratio of the oil shale process integrated with hydrogen production from retorting gas is the least, 41.6%, followed by the oil shale process integrated with hydrogen production and oil hydrogenation, 45.9%. Furthermore, these two proposed processes have the best economic performance: Especially they can turn losses of the conventional oil shale process into profits at the situation of low oil price. The oil shale process integrated with hydrogen production from retorting gas is recommended to the oil shale plants which use the oil shale with oil content lower than 12.9%, while the plants using oil shale with oil content higher than 12.9% are better to select the oil shale process integrated with hydrogen production and oil hydrogenation. (C) 2016 Elsevier Ltd. All rights reserved.