Numerical simulation of the shear stress produced by the hot metal jet on the blast furnace runner

During steel casting process a jet of molten metal runs out of the blast furnace hearth and strikes the runner. The continuous impact of hot fluids causes significant damage to its surface, which is made of refractory concrete. In particular, the initial impact on the dry runner is expected to be critical. This work deals with the analysis of the mechanical impact on the runner through the numerical simulation of the process. We propose an incompressible turbulent isothermal Navier-Stokes model, where turbulence is modelled considering two k - omega models (standard and SST). The interface dynamics is described by applying the Volume of Fluid (VOF) method, while the surface tension vector is provided by the Continuum Surface model (CSF). Their numerical results are performed in 2D. A comparative analysis of the most suitable transient turbulent multiphase model is presented by simulating benchmark physical experiments. The shear stress arising from the impact of the jet on the runner is also analyzed. An improvement of the classical analytical expression given in [1] is proposed. Both, the chosen turbulence model, and the formulas to compute the shear stress are validated using two benchmark laboratory tests and three numerical experiments. Numerical results are given for the impact of the jet on the dry runner of the blast furnace.