The Digital Value Stream Twin

The Value Stream Method (VSM) is widely used in manufacturing to analyze and redesign value streams. The aim is to improve processes, reduce waste and create a thorough product flow. Despite having many benefits, VSM also comes with disadvantages regarding modern dynamic production environments. It fails to meet the requirement of providing reliable information for a realistic Value Stream Design (VSD) followed by targeted improvement activities. As a result, the VSM is usually subject to uncertainty and relies on expert knowledge. Digitalization, on the other hand, is leading to an increasing availability of production data. The use of data has the potential to support the VSM with targeted data preparation. In this regard, the concept of Digital Twin (DT) offers the capability of providing the required database to systematically collect and condense this data. This paper provides a framework for the Digital Value Stream Twin (DVST). In addition, requirements for the implementation of a DVST in practice will be elaborated.