Morphology and mechanical properties of PA12/plasticized starch blends prepared by high-shear extrusion

PA12/plasticized starch blends (PA12/TPS) were prepared by high-shear twin screw extruder. The morphology development and the mechanical properties of the blends were investigated as a function of the apparent shear rate. High-shear processing has proved to be an efficient method to finely disperse thermoplastic starch in polyamide 12 matrix. Blends containing TPS domains with a size at the nano-scale (R-n similar to 150 nm) homogeneously dispersed in PA12 matrix were obtained. From a modeling point of view. the variation of the droplet radius is closer to the Wu's predictions compared to the Serpe's predictions. From the basic hypothesis of these models, it can be then assumed that compatibilization between both phases occurs during the blend processing. Furthermore, this morphology of the blends has been proved to be stable after a reprocessing step in an internal mixer most likely due to either strong hydrogen bonds between the hydroxyl groups of starch and amide groups of polyamide 12 or to potentially cross reactions between macroradicals accounting for in situ formation of graft copolymers with the potential function of compatibilizers. Mechanical properties of the blends were found to be strongly dependent on the shear rate parameter of blend processing as the mechanical properties increase with shear rate. In agreement to the blend morphology, the elongation at break of the blends was greatly improved attesting of a good adhesion between both phases. (C) 2012 Elsevier B.V. All rights reserved.