Surface Roughness Models and Their Experimental Validation in Micro Milling of 6061-T6 Al Alloy by Response Surface Methodology

被引：10

作者：

Yi, Jie ^{[1
]}

Jiao, Li ^{[1
]}

Wang, Xibin ^{[1
]}

Xiang, Junfeng ^{[1
]}

Yuan, Meixia ^{[1
]}

Gao, Shoufeng ^{[1
]}

机构：

[1] Beijing Inst Technol, Key Lab Fundamental Sci Adv Machining, Beijing 100081, Peoples R China

来源：

MATHEMATICAL PROBLEMS IN ENGINEERING | 2015年 / 2015卷

基金：

中国国家自然科学基金;

关键词：

MACHINING PARAMETERS; OPTIMIZATION;

D O I：

10.1155/2015/702186

中图分类号：

T [工业技术];

学科分类号：

08 ;

摘要：

Due to the widespread use of high-accuracy miniature and micro features or components, it is required to predict the machined surface performance of the micro milling processes. In this paper, a new predictive model of the surface roughness is established by response surface method (RSM) according to the micro milling experiment of 6061-T6 aluminum alloy which is carried out based on the central composite circumscribed (CCC) design. Then the model is used to analyze the effects of parameters on the surface roughness, and it can be concluded that the surface roughness increases with the increasing of the feed rate and the decreasing of the spindle speed. At last, based on the model the contour map of the surface roughness and material removal rate is established for optimizing the process parameters to improve the cutting efficiency with good surface roughness. The prediction results from the model have good agreement with the experimental results.

引用

页数：9

共 50 条

[21] Experimental investigations on the surface characteristics of abrasive waterjet-milled pockets in aluminium 6061-T6 alloy
Adsul, Sourabh
Srinivasu, D. S.
ADVANCES IN MATERIALS AND PROCESSING TECHNOLOGIES, 2022, 8 : 92 - 109
[22] Residual stresses and surface damage when micromachining 6061-T6 aluminum alloy
Sadat, Abdul
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2024, 130 (9-10): : 4469 - 4477
[23] Evaluation of Surface Roughness by Image Processing of a Shot-Peened, TIG-Welded Aluminum 6061-T6 Alloy: An Experimental Case Study
Atieh, Anas M.
Rawashdeh, Nathir A.
AlHazaa, Abdulaziz N.
MATERIALS, 2018, 11 (05)
[24] Calculation and Estimation of Surface Roughness and Energy Consumption in Milling of 6061 Alloy
Ozturk, Burak
Kara, Fuat
ADVANCES IN MATERIALS SCIENCE AND ENGINEERING, 2020, 2020
[25] Effect of process parameters on the surface roughness of aluminum alloy AA 6061-T6 sheets in frictional stir incremental forming
Azpen, Q.
Baharudin, H.
Sulaiman, S.
Mustapha, F.
ADVANCES IN PRODUCTION ENGINEERING & MANAGEMENT, 2018, 13 (04): : 405 - 416
[26] Effects of surface roughness parameters on the shear strength of AA 6061-T6 aluminium alloy in structural adhesive bonding applications
Tiwari, Mani Mohan
Noormohammed, Saleema
Sarkar, Dilip Kumar
Chen, X. -Grant
JOURNAL OF ADHESION SCIENCE AND TECHNOLOGY, 2024, 38 (24) : 4372 - 4390
[27] AN EXPERIMENTAL INVESTIGATION INTO THE IMPACT OF VIBRATION ON THE SURFACE ROUGHNESS AND ITS DEFECTS OF Al6061-T6
Zeelanbasha, N.
Senthil, V.
Sylvester, B. Sharon
METALURGIJA, 2018, 57 (1-2): : 121 - 124
[28] A surface roughness prediction model using response surface methodology in micro-milling Inconel 718
Lu X.
Wang F.
Wang X.
Lu Y.
Si L.
Lu, Xiaohong (lxhdlut@dlut.edu.cn), 2017, Inderscience Enterprises Ltd., 29, route de Pre-Bois, Case Postale 856, CH-1215 Geneva 15, CH-1215, Switzerland (19) : 230 - 245
[29] Influence of milling strategy on the surface roughness in ball end milling of the aluminum alloy Al7075-T6
Vakondios, Dimitrios
Kyratsis, Panagiotis
Yaldiz, Suleyman
Antoniadis, Aristomenis
MEASUREMENT, 2012, 45 (06) : 1480 - 1488
[30] NUMERICAL SIMULATION OF PURE WATER JET MACHINING OF AL 6061-T6 WITH EXPERIMENTAL VALIDATION
Pasken, Greg
Ma, Jianfeng
Jahan, Muhammad P.
Lei, Shuting
PROCEEDINGS OF THE ASME 14TH INTERNATIONAL MANUFACTURING SCIENCE AND ENGINEERING CONFERENCE, 2019, VOL 2, 2019,

← 1 2 3 4 5 →