Prediction and Experimental Validation of Aviation Floating Involute Spline

Based on the research on the wear mechanism of floating involute spline coupling, combined with the traditional Archard wear equation, a wear prediction model of aviation floating involute spline coupling was established. The transient simulation of spline coupling with floating distances of 0 mm, 0.3 mm, and 0.6 mm was carried out using Abaqus, and the accuracy of the theoretical model was verified by analyzing the wear and failure parts of the spline coupling. The analysis results show that there is oxidation wear, adhesive wear, abrasive wear, and other wear forms on the tooth surface of the aviation floating involute spline coupling. Under the influence of the floating distance of the spline coupling, the calculation results are closer to the actual working situations. In addition, with increasing floating distance, the wear depth of the tooth surface increases significantly, and the wear depth becomes larger and larger along the floating end. The above study provides a theoretical basis for designing and maintaining aerospace involute spline couplings.