Fluid-damping controlled instability in tube bundles subjected to air cross-flow

There are different excitation mechanisms that cause fatal damages due to undesirable vibrations in heat exchanger tube bundles subjected to cross-flow. One of them is the fluid-damping-controlled instability (galloping) that is characterised by a sudden appearance of large amplitudes of the tubes exclusively in cross-flow direction. This paper reports on investigations using an experimental set-up in a wind tunnel where the galloping mechanism in a tube bundle can be observed as an isolated phenomenon. The apparatus allows to realise several tube bundle configurations and geometry's of real heat exchangers. The position of a flexible test tube with a linear iso-viscoelastic mounting inside the tube array is variable. The test tube is equipped with dynamical pressure sensors which are placed directly under pressure holes inside the tube. For the investigation of the acting fluid forces the non-stationary pressure distribution is measured simultaneously at 30 points on the circumference in mid plane and at 15 points in line along the tube together with the tube motion. The acting fluid forces are determined by integration of the whole pressure field process. The study gives insights into the effect of the fluid-damping-controlled instability that is still not fully understood. Moreover, a flow visualization gives an impression of the mechanism at relevant Reynolds-numbers. The results show that in case of instability due to galloping the correlation length of the forces acting along the tube axis increases suddenly to large values. The fluid forces are correlated well for the whole tube when galloping is dominant. The exciting fluid forces show harmonic character and lead to a classical resonance behaviour. Instead of a simple free vibration test in vacuum or still air, which is done mostly for fluid excited structures, the damping coefficient of the oscillating system is determined under operating conditions on the basis of the measured fluid forces. A comparison of the results with those of a free vibration test in still air is shown.