An experimental study of the heat transfer in PS foam insulation

Heat transfer mechanisms in 14 samples of vacuum insulation panels (VIPs) are examined to reveal the influence of porous foam structure on VIP performance. The samples were produced by in-house equipment that was able to vary the foam structure by modulating the process temperature and pressure. Two parameters are proposed to describe the foam structure, namely, the broken cell ratio and the average cell size. Under a specific solid volume fraction, the average cell size shows a linear dependence on the broken cell ratio. Furthermore, the radiation and conduction heat transport data correlate well with these parameters. Radiation heat transfer increases as the broken cell ratio (cell size) increases, but solid conduction decreases as the broken cell ratio (cell size) increases. Consequently, an optimum broken cell ratio (cell size) exists such that the total heat transport is minimum under a specific solid volume fraction. However, the majority of VIP heat transfer is solid conduction. Solid conduction accounts for more than 80% of the total heat transport and is largely affected by the solid volume fraction. A rule of thumb for improving VIP performance is to reduce the solid volume fraction as much as possible to eliminate solid conduction, and maintain the cell size at an optimum value that is dependent on the solid volume fraction.